The brushed metal process of LED bathroom mirror frame can be mainly divided into the following steps and points:
Substrate selection:
The brushed metal process of LED smart bathroom mirror frame usually chooses aluminum plate as the base material. Aluminum is the ideal material choice because of its light weight, corrosion resistance, easy processing and other characteristics.
Brushed processing:
Metal drawing is a technical processing method in which the metal is forced through a mold by external force, and the metal cross-sectional area is compressed and the required cross-sectional area shape and size are obtained.
In the drawing process, a de-esterification process is first carried out to remove oils and impurities from the surface of the aluminum sheet.
The surface of the aluminum sheet is then polished using a sand grinder to create an initial roughness.
During this process, a special skinning technique after anodizing produces a skin layer on the metal surface containing the metal's components, which clearly reveals each and every fine filigree trace, resulting in a fine, hairline luster in a matte finish.
Surface treatment:
After brushing, the surface of aluminum panels develops specific textures and luster. Depending on the design requirements, these textures can be straight, messy, corrugated or swirled.
Straight wire drawing is to process straight lines on the surface of aluminum plate by mechanical abrasion, which has the dual function of brushing away scratches on the surface of aluminum plate and decorating the surface of aluminum plate.
Random wire drawing is to make the aluminum plate in the high-speed operation of the copper wire brush back and forth under the left and right movement of the friction obtained by a kind of irregular, no obvious lines of matte silk pattern.
Color treatment:
The brushed metal process of LED smart bathroom mirror frame also includes the color treatment of the aluminum plate surface. Commonly used colors include gold, silver, etc. These colors can be achieved through spraying and plating.
Integration and Installation:
The brushed metal and color treated aluminum sheet is cut, bent, etc. to conform to the shape and size of the LED smart bathroom mirror frame.
Finally, the processed aluminum frame is integrated and installed with the mirror, smart devices and other components to complete the production of the whole LED smart bathroom mirror.
In summary, the brushed metal process of LED smart bathroom mirror frame is a process that involves multiple steps and segments, including substrate selection, brushed treatment, surface treatment, color treatment and integration and installation. These steps work together to ensure the beauty, durability and functionality of LED smart bathroom mirror frames.